Technical guide

API 6A PSL, PR, Temperature and Material Classes Explained

Updated · Safinat Lulua

Short answer: Specifying API 6A wellhead equipment takes five ratings: working pressure (2,000–20,000 psi), temperature class (K to V), material class (AA to HH), product specification level (PSL 1 to 4) and performance requirement (PR1 or PR2). For example, '5,000 psi, PU, DD-NL, PSL 3, PR2' describes a 5,000 psi item rated −29 °C to 121 °C for sour service with no partial-pressure limit, made with PSL 3 quality controls and PR2 performance verification.

Product Specification Level (PSL)

The PSL sets the level of quality control, testing and traceability. PSL 1 is the baseline. PSL 2 adds tighter controls. PSL 3 adds full traceability, more NDE and longer hydrotest holds. PSL 3G adds gas testing. PSL 4 is the highest level, used for critical HPHT and sour gas wells.

Performance Requirement (PR)

PR1 is the standard requirement. PR2 requires design validation testing (pressure and temperature cycling, and load testing), which is typical for gas and critical service.

Temperature classes

ClassRange
K−60 °C to 82 °C
L−46 °C to 82 °C
P−29 °C to 82 °C
RRoom temperature
S−18 °C to 66 °C
T−18 °C to 82 °C
U−18 °C to 121 °C
V2 °C to 121 °C

Ratings that span two classes are written as combinations. For example, "P-U" means −29 °C to 121 °C.

Material classes

ClassServiceBody / bonnetPressure-controlling parts
AAGeneral serviceCarbon or low-alloy steelCarbon or low-alloy steel
BBGeneral serviceCarbon or low-alloy steelStainless steel
CCGeneral serviceStainless steelStainless steel
DDSour serviceCarbon or low-alloy steelCarbon or low-alloy steel
EESour serviceCarbon or low-alloy steelStainless steel
FFSour serviceStainless steelStainless steel
HHSour serviceCRACRA

Sour classes are followed by the maximum allowable H2S partial pressure, or "NL" for no limit (for example, DD-NL or HH-1.5).

Frequently asked questions

What PSL should I specify for a sour gas well?

Most operators specify PSL 3 or PSL 3G with PR2 for sour gas wells, and PSL 4 for HPHT or critical wells. Follow your company's specification, which usually defines the minimum PSL by well category.

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